Products

The Pulper Machines are manufactured in all stainless steel constructions.These are suitable for Mango, Tomato, Orange pulping.

Capacity - 500 Kg/hrs. \ 1000 Kg/hrs. 

Steam Kettles are manufactured in all stainless steel construction. Steam kettles are normally employed in restaurants for hygienically pressure cooking Rice, Dal, Potato, etc.

Capacity - 050 liters , 100 liters, 150 liters

QFRYTM 500 is a continuous fully automatic fryer most optimally designed for frying of various dals used in food industry. The system is operated electrically and heating of edible oil is done with the help of a Thermic fluid heater.

The dal to be fried is first charged in a trapezoidal construction service hopper manually on with suitable feeding arrangement (Customer scope). The service hopper is fitted with electro magnetic vibrators which ensure non stick smooth flow of dal for further processing. The service hopper incorporates level controls for monitoring of dal flow.

The dal from service hopper is carried to inlet of single pass conveyorized belt by a screw conveyor. The screw conveyor has entry gate from service hopper. The specially constructed screw conveyor incorporates mechanism for low friction displacement of dal from entry of screw conveyor to exit point of screw conveyor. This screw conveyor is driven by an AC motor. The feed rates of dal are controlled by controlling the motor with the help of sensor less vector AC motor control.

The dal from screw conveyor is suitably gathered by a single pass conveyorised belt. This belt then passes through a stationary frying station. The speed and feed rate of conveyor is controlled by sensor less Vector control AC motor drive. The conveyor direction and shape is adjusted with special sprocket arrangement to ensure proper contact and required free board of dal with the edible oil in the oil through. The pre heated edible oil at a temperature of about 180 degree C is introduced in the oil trough by a multi point distribution system. The temperature of edible can be adjusted suitably for different frying application with the help of temperature indicator cum controllers.

The edible oil is continuously re circulated through edible oil trough by a centrifugal pump. The frying process results in lowering of edible oil temperature and also reduction of total edible oil quantity in the oil trough. (Dal carries away oil in frying process.)

The lowering of edible oil temperature is continuously made by imparting additional heat to edible oil. This heat exchange is done in a special shell and tube type heat exchanger. The heating media for edible oil is Thermic fluid on the shell side of the heat exchanger. The hot thermic fluid is generated by a Thermopac which forms an integral part of total system. Necessary temperature and flow controls are installed in both the edible oil and thermic fluid circuit to ensure trouble free, safe and automatic operation.

The loss in edible oil quantity in frying process is made up by introducing additional edible oil from Edible oil make up tank. The loss of edible oil is continuous processes hence necessary flow controls are incorporated in the fresh edible oil make up circuit to ensure optimal make up. The edible oil make up tank is fitted with suitable level controls for process automation.

The belt conveyor after passing through frying zone in the return path is cleaned on a regular basis automatically to get rid of undischarged fried dal and fines accumulated on the belt. The edible oil in the oil trough in the return path to inlet of centrifugal pump tends to carry insoluble. These insoluble and suspended particulate matter is filtered in filtration unit prior to edible oil recirculation pump. The filtration unit incorporates twin cartridge system. This duplex filtration facilitates on line cleaning of filters without costly shut down.

The dal from the frying zone is carried by the conveyorised belt to a post frying cooling zone excess oil stripping system and then discharged into a dal collection hopper with chute. The dal can be taken out from the hopper for further processing manually or with suitable material handling system (Customer scope)

The water vapor, gases/smoke generated, evaporated oil are let out of the frying zone with the help of a suitable hood and blower arrangement .

The process reliability and coordination of various equipment and their operation rates, flows and other critical process parameters like temperatures, pressures and speeds can be controlled only with the help of suitable programmable logic controller (PLC). The entire system performance of QFRYTM 500 is controlled and monitored by a state of the art PLC from GE Fanuc. The PLC being a vital logic control element of entire process control also incorporates various alarms, safeties to make operation at elevated constant temperatures a perfectly safe human experience

SALIENT FEATURES:

QFRYTM 500 has many advantages over conventional manual system of frying and other conveyor frying systems namely :-

Reduction in human labor by almost 80%. Typically worker requirement for frying mung dal in manual system for a batch of 2.5 Tons is about 10. In comparison QFRYTM 500 requires only 2 workers at maximum.

Reduction in basic fuel requirement tremendously. The specially designed heat exchanger ensures high and effective heat transfer to edible oil from thermic fluid. This feature is very important consideration for selection of QFRYTM 500 plays a vital role in conservation of precious fuel oils and our environment. Reduction of operating cost attributable to fuel cost in today’s competitive business atmosphere gives tremendous advantage to QFRYTM 500 customers.

Extremely low edible oil spillage due to automatic handling of edible oil. No messy shop floors and reduction in edible oil consumption due to less wastage.

QFRYTM 500 makes frying a safe and hazard free experience. State of the art process control instruments and Programmable logic controls form integral part of QFRYTM 500 ensuring safety of operation and optimum frying of product.

QFRYTM 500 also requires less space in comparison to manual frying. In today’s context shere floor space being prohibitively expensive the ergonomic design of QFRYTM 500 reduces floor space requirement by almost 50%

Specially designed blower ensures smokeless operation of QFRY TM 500. No more smoky work place in frying area.

Sensor less vector control AC drive for motors incorporated in QFRY TM 500 reduces electrical power consumption by 20 to 25%. This feature cuts down cost of frying.

The rugged design of single pass conveyor belt ensure extremely high MTBF ( mean time between failure ). Thus cutting down on maintenance time and costs associated with conveyor operations in industry.

The single pass conveyor belt geometry and direction of path cuts down on wastage of dal by almost 95% compared to manual frying.

T he modular design of QFRY TM 500 with easy access to all parts ensures easy and quick maintenance

These are flash vacuum evaporator & are manufactured as one complete system including vacuum pumps, condensor, vacuum traps etc., suitable for concentration of heat sensitive products.

Capacity :- upto 1000 liters.

Basket Centrifuges are manufactured in all Stainless steel / Mild Steel contacts parts & are of 3 point pendulum suspended type with basket diameters from 300 mm – 1200 mm & are provided centrifugal clutch & hydraulics brakes.

Our centrifuges have high g value for faster & efficient dewatering

Detailed specification of the equipment shall be provided on request.

The rotational speed of agitator is designed to achieve maximum mixing efficiency.

Features 

• Special shaft seals
• Heating & cooling jackets
• Wear resistance
• Corrosive Resistance
• Vacuum filling and discharge arrangements

Applications

• Pharmaceutical Industry
• Dyes Industry
• Chemicals Industry
• Food Industry
• Organics Industry
• Pigments Industry
• Agricultural Industry

We design & supply fully automatic manufacturing plants for packaged ANFO,Plants have a minimum capacity of 10 t/day & have features of weighing of Prilled AN & metered fuel mixed continuously.

Product can have a packing of 25 kg bags or leaflets of 83 & 50 mm dia.

The units remove salts from seawater with salinity up to 45,000 ppm TDS water as found globally and produce water less than 500 ppm TDS for drinking water. Our high purity line of products can also purify seawater down to less than 10 ppm TDS water for boiler feed and other high purity applications.

Typical System Features:

Multimedia Filter :

Multimedia filter is Fiberglass tank prefilter with manual backwash valve to remove particles to 25 micron (option - automatic backwash valve)

Prefiltration :

20 & 5 micron cartridge prefilter to remove particulate matter (1 micron available)

Filter housing design for easy filter changes.

Booster Pump :

Stainless steel booster pump of centrifugal design.

Ensures positive water pressure to unit.

Close coupled to TEFC (Totally Enclosed, Fan-Cooled) motor to withstand saltwater environment.

High Pressure Pump :

High pressure pump driven by TEFC motor.

Pulsation dampener to extend life, reduce noise & vibration.

Reverse Osmosis Membrane - Pressure Vessel Assembly:

Spiral wound, polyamide, thin film composite reverse osmosis membrane representing state of the art technology.

High water purity with membrane rejection of 99.6%

Membrane is designed for long life with easy cleaning.

Membrane is enclosed in fiberglass pressure vessel with ratings to 1000 psi.

Easy to change and plug assembly with long life and durability.

Premium quality high pressure fittings.

High pressure components rated at 2 times maximum operating pressure for safety.

Membrane isolation manifold for sampling each membrane product water individually (optional).

Instrumentation & Protective Features:

PLC base panel to controlled all instrumentation & operation.

Digital salinity controller with readout for temperature and salinity.

Easy to read gauges including product flowmeter and low and high pressure gauges.

Start/Stop switch with built in motor overload protectors.

Totalizing hour meter.

High pressure regulating valve.

Premium quality high pressure fittings.

Electronic salinity controller to automatically direct product water to waste when potable by means of a 3-way actuated valve.

High quality water indicator lights.

All water tight electrical connections.

Splash resistant electrical enclosures (Nema 4 or 12).

Brine check valve ensures only first quality water to storage tank.

Glycerin filled 316 SS high and low pressure gauge for long life.

Frame :

Epoxy coated frame for lifetime of service and corrosion resistance.

Open frame design for easy maintenance.

Unitized in integrated components for easy maintenance.

Secure mounting tabs/holes for stability.

Connections:

Food grade tubing for contact with potable water.

Stainless fasteners resist corrosion.

Membrane Care:

Automatic Backflush Systems to supply fresh water to membranes upon shutdown.

Membrane cleaning system valving and controls to facilitate chemical cleaning of membranes.

Automation:

Automated control system based on a in built programmable logic controller (PLC)

Automated start up operation activated by selector switch Auto/manual switch.

Self diagnostic built-in-test equipment with automatic fail safe for various conditions status display on front display panel.

Emergency stop

The containerized water treatment plant is a fully automated sea water desalination plant and designed to provide coastal camps, vacation units small settlements and military units with fresh drinking water.

Priciple:reverse osmosis

The plant shall be designed to be easy to put into operation withoutcomplex installation or civil works. The complete system, including piping, heating, ventilation and generator.The sea water desalination plant is built into a 20’ ISO-container

Operating principle Specifications:

Raw water pumping

Pre-filtration of sea-water

Reverse osmosis desalination

Chlorination of the treated water

Storage in buffer tank

Applications:

Private and municipal supply, military use

Raw water:

Sea water, well water, brackish water

Capacity:

30,000 l drinking water per day

Scope of supply:

20 feet container

generator

heating system, ventilation

raw water intake system

pre-filtration

reverse osmosis unit

dosing station chlorine

buffer tank

Optional equipment:

Potable water tank, dispenser

Reverse osmosis (RO) is a membrane-technology filtration method that removes many types of large molecules and ions from solutions by applying pressure to the solution, when it is on one side of a selective membrane. The result is that the solute is retained on the pressurized side of the membrane and the pure solvent is allowed to pass to the other side. To be "selective," this membrane should not allow large molecules or ions through the pores (holes), but should allow smaller components of the solution (such as the solvent) to pass freely. Reverse osmosis is used to purify Water and remove salts and other impurities in order to improve the color, taste or properties of the fluid.

Principle :

Osmosis is a natural process. When two liquids of different concentration are separated by a semi permeable membrane, the fluid has a tendency to move from low to high solute concentrations for chemical potential equilibrium.

Osmosis describes how solvent moves between two solutions separated by a permeable membrane to reduce concentration differences between the solutions. When two solutions with different concentrations of a solute are mixed, the total amount of solutes in the two solutions will be equally distributed in the total amount of solvent from the two solutions. Instead of mixing the two solutions together, they can be put in two compartments where they are separated from each other by a semipermeable membrane. The semi permeable membrane does not allow the solutes to move from one compartment to the other, but allows the solvent to move.

Formally, reverse osmosis is the process of forcing a solvent from a region of high solute concentration through a semipermeable membrane to a region of low solute concentration by applying a pressure in excess of the osmotic pressure. The membranes used for reverse osmosis have a dense layer in the polymer matrix where most separation occurs.

Advantages :

Our Reverse Osmosis Plant have the following Advantages :

Actively rejects ions and contaminants.

Reduce Water that meets the most demanding specifications.

Allow the membrane to continually clean itself

Higher pressure from the pump to push the fluid through the membrane.

Capable of rejecting bacteria, salts, sugars, proteins, particles, dyes and other constituents.

Works in various molecular weights.

Applications :

Drinking Water purification

Water and wasteWater purification

Food industry

Car washing

Hydrogen production

Reef aquariums

Drinking Water purification:

Around the world, household drinking Water purification systems, including a reverse osmosis step, are commonly used for improving Water for drinking and cooking.

Water and wasteWater purification:

Rain Water collected from storm drains is purified with reverse osmosis Water processors and used for landscape irrigation and industrial cooling, as a solution to the problem of Water shortages.

Food industry :

In addition to desalination, reverse osmosis is a more economical operation for concentrating food liquids (such as fruit juices) than conventional heat-treatment processes. Research has been done on concentration of orange juice and tomato juice. Its advantages include a lower operating cost and the ability to avoid heat-treatment processes, which makes it suitable for heat-sensitive substances like the protein and enzymes found in most food products.

Car washing :

Because of its lower mineral content, reverse osmosis Water is often used in car washes during the final vehicle rinse to prevent Water spotting on the vehicle. Reverse osmosis is often used to conserve and recycle Water within the wash/pre-rinse cycles, especially in drought stricken areas where Water conservation is important. Reverse osmosis Water also enables the car wash operator to reduce the demands on the vehicle drying equipment, such as air blowers.

Hydrogen production :

For small scale production of hydrogen, reverse osmosis is sometimes used to prevent formation of minerals on the surface of electrodes.

Reef aquariums :

Many reef aquarium keepers use reverse osmosis systems for their artificial mixture of seaWater. Ordinary tap Water can often contain excessive chlorine, chloramines, copper, nitrogen, phosphates, silicates, or many other chemicals detrimental to the sensitive organisms in a reef environment. Contaminants such as nitrogen compounds and phosphates can lead to excessive, and unwanted, algae growth. An effective combination of both reverse osmosis and deionization (RO/DI) is the most popular among reef aquarium keepers.

We Offer :

A] We offer extremely reliable and simplified range of Customized RO UF Plants. Being user-friendly and aesthetically excellent, these RO & UF Plants have become one of the coveted choices available in the market.

These are designed in capacities ranging between 200 lph and 50000 lph and ever more to suffice to the discerning needs. The well designed pretreatment and PLC/Controller based automation are done as per specific requirements. These are available in ‘Economy’ and ‘Premium’ versions.

B] Cabinet Type : RO/ UF

We offer fully automatic Cabinet Type RO filtration plants. These are devised and Packaged in large standardized containers making them compact and aesthetically superior.

The precision equipment and other component part are enclosed in MS powder-coated box. The typical capacities of our Cabinet Type RO UF are 50, 100, 200, 500 & 1000 lph. These can also be configured in small capacities benefiting the client's requirements.